How to Design a Custom Pallet Racking System for Your Business

Installing a pallet racking system is a great way to properly organise your inventory and make the most use of the available space in your warehouse or mezzanine. However, these is no one size fits all option, part of the beauty of a racking storage system is that you can customise it exactly to your space.

A bespoke design of your pallet racking installation will ensure that your warehouse storage is optimised and operations are as efficient as possible.

In the blog post below, we will explain the process for designing a customised pallet racking warehouse installation. We’ll also give you lots of hints and tips so you can ensure your Melbourne business has the best Australian standard pallet racking for the available space.

Read our guidelines and advice below to make sure you have all the info you require to get started designing a pallet racking system in Melbourne which enhances your workflow, improves space-utilisation, and increases daily productivity.

Here is a beginner’s guide to everything you need to consider when designing a customised racking storage system. For professional help with designing, sourcing, and installing pallet racking systems in Melbourne, you can contact our expert team at Multiple Storage Solutions.

Assessing Warehouse Requirements and Constraints

Your first step in customising a pallet racking warehouse design is to assess the space you have, and what your business needs are. Only then will you be able to source appropriate solutions which maximise efficiency and use of space.

Analyse the layout of your storage spaces and make sure to take exact measurements of each space. If you have an unusual layout this will need to be taken into consideration. You will also need to make sure to take entrances, exits, and windows into account. You should also consider the space your employees and forklifts will need to move safely and quickly around the available space.

You will also need to look at how much inventory you have, the weight and size of your products, and how much can safely be contained on each pallet racking shelf. Having a clear idea about how much inventory one rack can hold will allow you to plan your installation correctly.

A clear understanding of exactly what is needed will guide all of your future decisions about your pallet racking installation, so make sure to take the time to consider this. Guessing and estimates could result in extra costs and an inefficient system.

Choosing the Right Pallet Racking System Type

The next step is to explore the different pallet racking system options available. There are a variety of options available, including:

• Selective Racking. This warehouse storage system allows you to unload your required pallets from the shelves without having to move any of the surrounding pallets.
• Drive in and Drive Through Pallet Racking. These racking systems allow forklifts and pallet jacks to remove pallets from both sides of the racking system.
• Push–back Racking. This storage solution has racks which tilt back allowing for higher density pallet storage on the shelves.
• Pallet Flow Racking. This pallet warehouse storage rack allows easy access to pallets along all edges while allowing capacity that is potentially 20 pallets deep!

Each type of pallet racking has its own advantages, but some will be more suitable for your business than others. Research properly and make sure that you have a clear idea about how each system would help or hinder your workday.

The best racking storage system for your Melbourne business will depend on your business practices, inventory, and the available space. If you are uncertain about the right pallet racking shelves for your business, you can contact our experts today for help with designing and installing your system.

Optimising Space Utilisation and Layout

A racking storage system is so effective because it can be customised to fit every type of warehouse space. When designing your installation, you need to make sure that you are making efficient use of the space available which allows you to safely store all of your inventory while allowing your employees sufficient space to work.

• Vertical Space Utilisation. Take accurate measurements of the heights of available spaces and consider how you can make the best use of this available space. Racking storage systems will allow you to make sure of the available floor space several times over. Make sure you accurately estimate how much inventory can be stored in each rack.
• Efficient Aisle Widths. Don’t fall into the temptation to pack in as many pallet racking shelf systems as possible to the detriment of your work flow. You need to allow room for forklifts and other machinery to move around and safe pathways for your employees around the space.
• Optimising Flow and Picking Paths. Think about how your current operations will function in your newly designed space. What customisations can you include to allow quicker and more efficient picking of orders and a well-organised work space?

If you are going to get the best from your pallet racking in Melbourne, you need to think about both how you will use the space and how the available space can best be used. A customised design should optimise available storage and enable efficient workflow throughout the warehouse.

Incorporating Safety Measures and Regulations

One essential factor for your customised racking system is safety. You need to make sure that your customised storage solution is safe and adhered to pallet racking Australian standards. When planning your warehouse, you need to make sure:

• Each pallet rack will not be overloaded and you have through about proper weight distribution throughout the storage system.
• Your installation adheres to Australian fire safety measures and allows sufficient space for exits during an emergency.
• Make sure you are aware of the various health and safety regulation which are applicable to your new pallet racking system. This should include making sure that employees are properly trained, safety gear is worn, and regular inspections and maintenance take place.

Keeping health and safety regulations in mind when customising your pallet racking in Melbourne will lower the risk of workplace injuries and problems once it is installed.

Conclusion

In the blog post above, we have discussed some of the things you will need to consider when designing a custom pallet racking system in Melbourne. Making sure you properly assess your space, work requirements, health and safety requirements will ensure that you are able to customise the perfect storage solution for your business.

There are a variety of different pallet racking types available, and you need to assess which will be the best choice for your company. This will depend on your available space, products, and your operations and workflow.

If you need advice and assistance with designing a custom pallet racking system for your business needs, Multiple Storage Solution can help. Contact our expert and friendly team today, and we will ensure that your customised pallet racking system is perfectly tailored to your needs.